{"id":690,"date":"2026-10-23T15:00:00","date_gmt":"2026-10-23T12:00:00","guid":{"rendered":"https:\/\/www.tornelle.com\/?post_type=tornelle_blog&#038;p=690"},"modified":"2026-09-21T23:17:18","modified_gmt":"2026-09-21T20:17:18","slug":"titan-grade-2-grade-5-cnc-bearbeitung","status":"publish","type":"tornelle_blog","link":"https:\/\/www.tornelle.com\/de\/blog\/titanyum-grade-2-grade-5-cnc-isleme\/","title":{"rendered":"Titanyum Grade 2 ve Grade 5 (Ti-6Al-4V) CNC \u0130\u015fleme: Zorluklar ve Tedarik Notlar\u0131"},"content":{"rendered":"<p>Titanyum, hafiflik ve korozyon direncinin birlikte gerekti\u011fi yerde rakipsizdir: implant ve cerrahi aletler, u\u00e7ak yap\u0131sal par\u00e7alar\u0131, kimya tesisi armat\u00fcrleri, deniz suyu pompalar\u0131, y\u00fcksek performansl\u0131 bisiklet ve motor par\u00e7alar\u0131. Ancak tala\u015fl\u0131 imalatta &#8220;zor malzeme&#8221; s\u0131n\u0131f\u0131n\u0131n ba\u015f\u0131nda gelir. <a href=\"https:\/\/www.tornelle.com\/de\/blog\/cnc-teile-edelstahl-1-4301-1-4404-1-4571-leitfaden\/\">Paslanmaz \u00e7elik<\/a> und <a href=\"https:\/\/www.tornelle.com\/de\/blog\/aluminium-6061-7075-6082-cnc-bearbeitung-beschaffung-tuerkei\/\">al\u00fcminyum<\/a> yaz\u0131lar\u0131m\u0131z\u0131n devam\u0131 olan bu yaz\u0131, al\u0131c\u0131 ve tasar\u0131mc\u0131 i\u00e7in titanyumun pratik y\u00f6nlerini ele al\u0131yor.<\/p>\n<h2>Grade 2 ve Grade 5: \u00d6zellikler<\/h2>\n<table>\n<thead>\n<tr>\n<th>\u00d6zellik<\/th>\n<th>Grade 2 (ticari saf, 3.7035)<\/th>\n<th>Grade 5 (Ti-6Al-4V, 3.7165)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Bile\u015fim<\/td>\n<td>%99+ Ti, d\u00fc\u015f\u00fck O\/Fe<\/td>\n<td>%6 Al, %4 V<\/td>\n<\/tr>\n<tr>\n<td>\u00c7ekme dayan\u0131m\u0131<\/td>\n<td>345\u2013480 MPa<\/td>\n<td>895\u20131.000 MPa (tavl\u0131)<\/td>\n<\/tr>\n<tr>\n<td>Yo\u011funluk<\/td>\n<td>4,51 g\/cm\u00b3<\/td>\n<td>4,43 g\/cm\u00b3<\/td>\n<\/tr>\n<tr>\n<td>Korozyon direnci<\/td>\n<td>M\u00fckemmel (klor\u00fcr, deniz suyu, oksitleyici asit)<\/td>\n<td>\u00c7ok iyi<\/td>\n<\/tr>\n<tr>\n<td>Sertlik<\/td>\n<td>~145 HB<\/td>\n<td>~330 HB<\/td>\n<\/tr>\n<tr>\n<td>Kaynaklanabilirlik<\/td>\n<td>\u00c7ok iyi<\/td>\n<td>\u0130yi (koruyucu gaz zorunlu)<\/td>\n<\/tr>\n<tr>\n<td>\u0130\u015flenebilirlik (C45 = 100)<\/td>\n<td>~35\u201340<\/td>\n<td>~20\u201325<\/td>\n<\/tr>\n<tr>\n<td>Tipik kullan\u0131m<\/td>\n<td>Kimya, deniz, \u0131s\u0131 e\u015fanj\u00f6r\u00fc, medikal (Grade 2\/4)<\/td>\n<td>Havac\u0131l\u0131k, implant (ELI t\u00fcr\u00fc Grade 23), motor sporlar\u0131<\/td>\n<\/tr>\n<tr>\n<td>Standart<\/td>\n<td>ASTM B348, DIN 17862<\/td>\n<td>ASTM B348, AMS 4928<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Medikal implantlarda Grade 5 yerine daha d\u00fc\u015f\u00fck oksijenli <strong>Grade 23 (Ti-6Al-4V ELI)<\/strong> kullan\u0131l\u0131r; cerrahi aletlerde Grade 2 ve Grade 4 yayg\u0131nd\u0131r. <a href=\"https:\/\/www.tornelle.com\/de\/blog\/praezisions-cnc-fertigung-medizintechnik-bauteile-tuerkei\/\">Medikal cihaz par\u00e7alar\u0131 yaz\u0131m\u0131zda<\/a> belge gereksinimleri anlat\u0131l\u0131r.<\/p>\n<h2>Titanyum \u0130\u015flemeyi Zorla\u015ft\u0131ran Nedenler<\/h2>\n<ul>\n<li><strong>D\u00fc\u015f\u00fck \u0131s\u0131l iletkenlik:<\/strong> Kesme \u0131s\u0131s\u0131 tala\u015fla uzakla\u015fmaz, kesici kenarda birikir; tak\u0131m \u00f6mr\u00fc k\u0131sal\u0131r.<\/li>\n<li><strong>Kimyasal reaktiflik:<\/strong> Y\u00fcksek s\u0131cakl\u0131kta tak\u0131m malzemesiyle reaksiyona girer, yap\u0131\u015fma (BUE) ve krater a\u015f\u0131nmas\u0131 olu\u015fur.<\/li>\n<li><strong>D\u00fc\u015f\u00fck elastisite mod\u00fcl\u00fc:<\/strong> \u00c7eli\u011fin yar\u0131s\u0131; ince cidarl\u0131 par\u00e7alar kesme kuvveti alt\u0131nda esner, titre\u015fim ve \u00f6l\u00e7\u00fc sapmas\u0131 yarat\u0131r.<\/li>\n<li><strong>Y\u00fcksek dayan\u0131m\/a\u011f\u0131rl\u0131k ve pekle\u015fme:<\/strong> Kesme kuvvetleri y\u00fcksektir, tekrarl\u0131 y\u00fczeye dokunma sertle\u015fme yarat\u0131r.<\/li>\n<li><strong>Yan\u0131c\u0131l\u0131k:<\/strong> \u0130nce tala\u015f ve toz tutu\u015fabilir; so\u011futma s\u0131v\u0131s\u0131 ve tala\u015f y\u00f6netimi g\u00fcvenlik konusudur.<\/li>\n<\/ul>\n<h2>Kesme Parametreleri ve Tak\u0131m Se\u00e7imi<\/h2>\n<ul>\n<li><strong>Kesme h\u0131z\u0131:<\/strong> Grade 2 i\u00e7in 60\u201390 m\/dk, Grade 5 i\u00e7in 40\u201370 m\/dk (kaplamas\u0131z veya PVD kaplamal\u0131 karb\u00fcr). \u00c7eli\u011fin (200\u2013300 m\/dk) \u00e7ok alt\u0131ndad\u0131r.<\/li>\n<li><strong>\u0130lerleme ve tala\u015f derinli\u011fi:<\/strong> Orta\u2013y\u00fcksek ilerleme, sabit tala\u015f derinli\u011fi; k\u00fc\u00e7\u00fck ilerleme pekle\u015fmeyi art\u0131r\u0131r.<\/li>\n<li><strong>Tak\u0131m:<\/strong> \u0130nce taneli karb\u00fcr, keskin pozitif kesici geometri, y\u00fcksek helis; PVD TiAlN veya AlCrN kaplama. Frezede y\u00fcksek verimli i\u015fleme (HEM\/trokoidal) stratejisi standartt\u0131r.<\/li>\n<li><strong>Rijitlik:<\/strong> K\u0131sa tak\u0131m boyu, g\u00fc\u00e7l\u00fc ba\u011flama, t\u0131rlamay\u0131 \u00f6nleyen yakla\u015f\u0131m.<\/li>\n<li><strong>Tala\u015f kontrol\u00fc:<\/strong> Uzun, sert tala\u015f; tornada tala\u015f k\u0131r\u0131c\u0131 geometri ve y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futma.<\/li>\n<\/ul>\n<h2>So\u011futma<\/h2>\n<p>Bol ve y\u00fcksek bas\u0131n\u00e7l\u0131 (70+ bar) so\u011futma s\u0131v\u0131s\u0131 hem tak\u0131m \u00f6mr\u00fc hem g\u00fcvenlik i\u00e7in kritiktir; kuru i\u015fleme titanyumda \u00f6nerilmez. Y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futma tala\u015f\u0131 k\u0131rar ve \u0131s\u0131y\u0131 uzakla\u015ft\u0131r\u0131r; kayar otomatta ya\u011f so\u011futma yayg\u0131nd\u0131r. Tala\u015flar ayr\u0131 toplan\u0131r ve depolan\u0131r; titanyum tala\u015f\u0131 geri d\u00f6n\u00fc\u015f\u00fcmde de\u011ferlidir ancak yang\u0131n riski nedeniyle kuru ve ayr\u0131 tutulmal\u0131d\u0131r.<\/p>\n<h2>Tolerans ve Y\u00fczey<\/h2>\n<p>Titanyumda \u00b10,01\u20130,02 mm toleranslar ula\u015f\u0131labilir ancak ince cidarda esneme ve \u0131s\u0131l genle\u015fme dikkate al\u0131nmal\u0131d\u0131r. Ra 0,8 \u00b5m tornada rutin, Ra 0,4 \u00b5m dikkatli parametrelerle m\u00fcmk\u00fcnd\u00fcr. Titanyum ta\u015flamaya kar\u015f\u0131 hassast\u0131r (yanma, \u00e7atlama); m\u00fcmk\u00fcnse ta\u015flama yerine hassas tornalama tercih edilir. Kenar k\u0131rma ve \u00e7apak alma \u00f6zen ister; medikal par\u00e7alarda elektropolisaj veya eloksal (renkli titanyum anodizasyonu) uygulan\u0131r.<\/p>\n<h2>Malzeme Tedariki ve Sertifika<\/h2>\n<p>T\u00fcrkiye&#8217;de titanyum yerli \u00fcretilmez; \u00e7ubuk ve levha Avrupa, ABD veya Asya&#8217;dan ithal edilir. Standart \u00e7aplarda (\u00d810\u2013100 mm Grade 5, Grade 2) stok bulunabilir; \u00f6zel \u00f6l\u00e7\u00fc 4\u201310 hafta s\u00fcrer. Fiyat \u00e7eli\u011fin 15\u201330 kat\u0131, 6082 al\u00fcminyumun 8\u201315 kat\u0131 d\u00fczeyindedir ve oynakt\u0131r. Sertifika: ASTM B348 veya AMS spesifikasyonuna g\u00f6re kimyasal analiz ve mekanik test i\u00e7eren <a href=\"https:\/\/www.tornelle.com\/de\/blog\/was-ist-ein-werkstoffzertifikat-en-10204-3-1-und-wie-wird-es-angefordert\/\">3.1 sertifikas\u0131<\/a>; medikal ve havac\u0131l\u0131kta ergitme lot numaras\u0131 ve izlenebilirlik zorunludur. Kritik projelerde m\u00fc\u015fterinin malzemeyi kendi onayl\u0131 kayna\u011f\u0131ndan sa\u011flamas\u0131 (free-issue) yayg\u0131n ve \u00f6nerilen yoldur.<\/p>\n<h2>Fiyat Yap\u0131s\u0131<\/h2>\n<p>Titanyum par\u00e7a fiyat\u0131n\u0131n yakla\u015f\u0131k %30\u201350&#8217;si malzeme, %40\u201360&#8217;\u0131 i\u015fleme s\u00fcresi ve tak\u0131m maliyetidir. Ayn\u0131 geometrideki par\u00e7a \u00e7eli\u011fe g\u00f6re 4\u20138 kat, al\u00fcminyuma g\u00f6re 6\u201312 kat pahal\u0131 olabilir. Tasar\u0131mc\u0131n\u0131n yapabilece\u011fi en b\u00fcy\u00fck tasarruf, tala\u015f oran\u0131n\u0131 d\u00fc\u015f\u00fcrmektir: \u00e7ubu\u011fa yak\u0131n geometri, d\u00f6vme\/\u00f6n \u015fekillendirilmi\u015f ham par\u00e7a veya katmanl\u0131 imalat + fini\u015f i\u015fleme. <a href=\"https:\/\/www.tornelle.com\/de\/blog\/dfm-fertigungsgerechte-konstruktion-cnc-kosten-senken\/\">DFM yaz\u0131m\u0131zda<\/a> di\u011fer \u00f6neriler var.<\/p>\n<h2>Fason Tedarik\u00e7iden Titanyum Par\u00e7a Al\u0131rken<\/h2>\n<ol>\n<li>Titanyum deneyimini somut sorun: Hangi kalite, hangi par\u00e7alar, y\u0131ll\u0131k ne kadar?<\/li>\n<li>Y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futma ve uygun tak\u0131m altyap\u0131s\u0131 var m\u0131?<\/li>\n<li>Malzeme kayna\u011f\u0131 ve sertifika zinciri nas\u0131l? Free-issue kabul ediyor mu?<\/li>\n<li>Tala\u015f y\u00f6netimi ve malzeme ayr\u0131m\u0131 (\u00e7elikle kar\u0131\u015fmamas\u0131) nas\u0131l sa\u011flan\u0131yor?<\/li>\n<li>Numune ile \u00f6l\u00e7\u00fcm raporu ve y\u00fczey \u00f6l\u00e7\u00fcm\u00fc isteyin; titanyumda ilk par\u00e7a performans\u0131 seriyi belirler.<\/li>\n<\/ol>\n<p>TORNELLE&#8217;nin ana malzemeleri \u00e7elik, paslanmaz, al\u00fcminyum ve pirin\u00e7tir; titanyum projelerini geometri, adet ve malzeme temini a\u00e7\u0131s\u0131ndan proje baz\u0131nda de\u011ferlendirir, uygun olmayan i\u015flerde bunu a\u00e7\u0131k\u00e7a s\u00f6yleriz.<\/p>\n<h2>Tasar\u0131mc\u0131 \u0130\u00e7in Titanyum Notlar\u0131<\/h2>\n<ul>\n<li>Cidar kal\u0131nl\u0131\u011f\u0131n\u0131 1,5 mm alt\u0131na d\u00fc\u015f\u00fcrmeyin; esneme ve titre\u015fim \u00f6l\u00e7\u00fcy\u00fc bozar.<\/li>\n<li>K\u00f6\u015fe rady\u00fcslerini b\u00fcy\u00fck tutun; keskin i\u00e7 k\u00f6\u015fe hem tak\u0131m hem yorulma \u00f6mr\u00fc i\u00e7in sorundur.<\/li>\n<li>Di\u015flerde tam di\u015f derinli\u011fi yerine %60\u201370 di\u015f dolgusu yeterlidir; titanyumda k\u0131lavuz \u00e7ekme risklidir, di\u015f frezeleme tercih edilir.<\/li>\n<li>Delik boy\/\u00e7ap oran\u0131n\u0131 5:1 alt\u0131nda tutun; derin delikte \u0131s\u0131 ve tala\u015f sorun yarat\u0131r.<\/li>\n<li>Y\u00fczey i\u015faretleri: hangi y\u00fczeylerin fonksiyonel, hangilerinin g\u00f6rsel oldu\u011funu belirtin; gereksiz Ra 0,4 maliyeti iki kat\u0131na \u00e7\u0131kar\u0131r.<\/li>\n<li>Alternatif malzemeyi tart\u0131\u015f\u0131n: bir\u00e7ok &#8220;titanyum&#8221; par\u00e7a asl\u0131nda 1.4404 veya 7075 ile de \u00e7al\u0131\u015f\u0131r.<\/li>\n<\/ul>\n<h2>Kaplama ve Son \u0130\u015flemler<\/h2>\n<p>Titanyumun kendi oksit tabakas\u0131 korozyon direnci sa\u011flar; ek kaplama \u00e7o\u011fu zaman gerekmez. Renkli anodizasyon (Tip II\/III) medikal par\u00e7alarda tan\u0131mlama ve estetik i\u00e7in yayg\u0131nd\u0131r; sertlik i\u00e7in nitr\u00fcrleme veya DLC kaplama uygulanabilir. Pasivasyon ve temizlik medikal par\u00e7alarda validasyona tabidir; tedarik\u00e7inin bu s\u00fcre\u00e7leri kimle yapt\u0131\u011f\u0131 ve hangi belgeyi sundu\u011fu sorulmal\u0131d\u0131r.<\/p>\n<h2>S\u0131k Sorulan Sorular<\/h2>\n<h3>Grade 2 mi Grade 5 mi se\u00e7meliyim?<\/h3>\n<p>Korozyon direnci \u00f6ncelikli ve y\u00fck d\u00fc\u015f\u00fckse Grade 2; y\u00fcksek dayan\u0131m gerekiyorsa Grade 5. Grade 2 daha kolay i\u015flenir ve daha ucuzdur.<\/p>\n<h3>Titanyum par\u00e7a neden bu kadar pahal\u0131?<\/h3>\n<p>Malzeme \u00e7eli\u011fin 15\u201330 kat\u0131, i\u015fleme s\u00fcresi 3\u20135 kat\u0131; tak\u0131m a\u015f\u0131nmas\u0131 y\u00fcksek. Toplamda 4\u20138 kat fiyat fark\u0131 normaldir.<\/p>\n<h3>Titanyum kayar otomatta i\u015flenebilir mi?<\/h3>\n<p>Evet; medikal vidalar ve k\u00fc\u00e7\u00fck implant par\u00e7alar\u0131 kayar otomatta \u00fcretilir. Ya\u011f so\u011futma ve \u00f6zel tak\u0131mlar gerekir.<\/p>\n<h3>Titanyum yerine paslanmaz kullanabilir miyim?<\/h3>\n<p>A\u011f\u0131rl\u0131k kritik de\u011filse ve klor\u00fcr korozyonu a\u015f\u0131r\u0131 de\u011filse 1.4404 veya dubleks paslanmaz \u00e7o\u011fu uygulamada yeterlidir ve \u00e7ok daha ekonomiktir.<\/p>\n<h2>Sonu\u00e7<\/h2>\n<p>Titanyum, do\u011fru parametre, so\u011futma ve malzeme zinciriyle g\u00fcvenle i\u015flenebilen ama her at\u00f6lyenin rutin i\u015fi olmayan bir malzemedir; tedarik\u00e7i se\u00e7iminde somut deneyim ve altyap\u0131 sorulmal\u0131d\u0131r. Par\u00e7an\u0131z\u0131n titanyumda m\u0131, paslanmazda m\u0131 daha mant\u0131kl\u0131 oldu\u011funu de\u011ferlendirmek i\u00e7in teknik resmi <a href=\"https:\/\/www.tornelle.com\/de\/#teklif-formu\">teklif formumuz<\/a> \u00fczerinden g\u00f6nderin; alternatif malzeme \u00f6nerisiyle birlikte d\u00f6n\u00fc\u015f yap\u0131yoruz.<\/p>","protected":false},"excerpt":{"rendered":"<p>Titanyum; d\u00fc\u015f\u00fck yo\u011funluk, y\u00fcksek dayan\u0131m ve ola\u011fan\u00fcst\u00fc korozyon direnciyle medikal, havac\u0131l\u0131k, kimya ve denizcilik par\u00e7alar\u0131n\u0131n tercih edilen malzemesidir; i\u015flenmesi ise \u00e7eli\u011fin 3\u20135 kat\u0131 zaman al\u0131r ve \u00f6zel bilgi ister. Bu yaz\u0131 en yayg\u0131n iki kaliteyi, ticari saf Grade 2 ile ala\u015f\u0131ml\u0131 Grade 5 (Ti-6Al-4V) kar\u015f\u0131la\u015ft\u0131r\u0131yor: mekanik ve kimyasal \u00f6zellikler, i\u015flenebilirli\u011fi zorla\u015ft\u0131ran nedenler, kesme parametreleri ve tak\u0131m se\u00e7imi, so\u011futma ve tala\u015f kontrol\u00fc, tolerans ve y\u00fczey beklentileri, malzeme tedariki ve sertifika, fiyat yap\u0131s\u0131 ve fason tedarik\u00e7iden titanyum par\u00e7a al\u0131rken dikkat edilecek noktalar.<\/p>","protected":false},"author":1,"featured_media":1176,"template":"","meta":{"_yoast_wpseo_focuskw":"titanyum Grade 2 Grade 5 CNC i\u015fleme","_yoast_wpseo_title":"Titanyum Grade 2 ve Grade 5 CNC \u0130\u015fleme: Zorluklar ve Tedarik","_yoast_wpseo_metadesc":"Titanyum Grade 2 (3.7035) ve Grade 5 Ti-6Al-4V CNC i\u015fleme: i\u015flenebilirlik, kesme parametreleri, tak\u0131m, so\u011futma, tolerans, tedarik ve 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